Ultrasonic Welding Horns, Fixtures, Products & Services -- PATSONICS
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​Plastic Assembly Technologies manufactures and supplies additional accessories for the ultrasonic plastic welding  industry.

  • The PATSONICS SLIM LINE & WIDE LINE WELDER TABLES are designed specifically for ultrasonic plastic welding and come in two different sizes.  These tables provide portable workstations for moving the ultrasonic machine to and from your work cell.​ ​
  • ​The PATSONICS SOUND ENCLOSURE  provides noise reduction for your ultrasonic station,  protecting the operator and others near the welding machine from potentially harmful noise levels.  The SSE Sound Enclosure can be mounted to a Slim Line or Wide Line welder table.   The Sound Enclosure cycle is initiated by depressing the PATSONICS PALM 1 DUAL PALM BUTTONS. The Palm 1 dual start buttons with emergency stop are also available as a separate and independent accessory. ​
  • The PATSONICS HYDROSNUBBER is used for controlling the rate of descent with Branson ultrasonic welders.   This product is very helpful for providing a "soft touch" with an actuator that can be very useful for resolving issues with troublesome applications. ​
  • ​​PATSONICS POWER SUPPLY BRACKETS ​are designed to move your ultrasonic power supply off of your bench and onto the vertical column of your ultrasonic welder.   The power supply brackets can be mounted either horizontally (left or right handed) or vertically.  When other auxiliary devices are used, we recommend mounting a bracket on both sides of your welder.  Placing a right hand bracket below the actuator elevation knob provides an ideal location for a printer or other process monitoring device. The power supply or other devices nestle within the rim of the shelf.  The power supply brackets are available for 3.5" or 4" diameter columns.​
  • PATSONICS FIXTURE BASEPLATES are designed to fit Branson & Dukane ultrasonic welder bases saving time & money if you build your own fixtures.

7" x 9" Ultrasonic Welder Fixture Baseplate

$150.00

Black anodized aluminum baseplate to hold fixtures and mount to ultrasonic welder base. Fits Branson, Dukane and most USA manufactured ultrasonic suppliers welder bases. Mount holes located on 7" centers. Slotted to allow adjustment of baseplate to align horn to fixture. Save time and money when you build your own fixtures by using a standard baseplate.

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10 x 12 Ultrasonic Welder Fixture Baseplate

$175.00

Black anodized aluminum baseplate to hold fixtures and mount to ultrasonic welder base. Fits Branson, Dukane and most USA manufactured ultrasonic suppliers welder bases. Mount holes located on 7" centers. Slotted to allow adjustment of baseplate to align horn to fixture. Save time and money when you build your own fixtures by using a standard baseplate.

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10" x 12" Ultrasonic Welder Fixture Baseplate

$175.00

Black anodized aluminum baseplate to hold fixtures and mount to ultrasonic welder base. Fits Branson, Dukane and most USA manufactured ultrasonic suppliers welder bases. Mount holes located on 9" centers. Slotted to allow adjustment of baseplate to align horn to fixture. Save time and money when you build your own fixtures by using a standard baseplate.

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PSB-140 Verticall Power Supply Bracket

$495.00
Vertical power supply bracket for holding ultrasonic power supply or other devices on the ultrasonic welder column.  The aluminum construction provides a strong shelf area without excessive weight.   Model PSB-140 made for 4.0" column diameter.
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PSB-340 Horizontal Power Supply Bracket

$495.00
Horizontal power supply bracket for holding ultrasonic power supply or other devices on the ultrasonic welder column.  The aluminum construction provides a strong shelf area without excessive weight.   Model PSB-340 made for 4.0"" column diameter.
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PSB-135 Verticall Power Supply Bracket

$495.00
Vertical power supply bracket for holding ultrasonic power supply or other devices on the ultrasonic welder column.  The aluminum construction provides a strong shelf area without excessive weight.   Model PSB-135 made for 3.5" column diameter.
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PSB-335 Horizontal Power Supply Bracket

$495.00
Horizontal power supply bracket for holding ultrasonic power supply or other devices on the ultrasonic welder column.  The aluminum construction provides a strong shelf area without excessive weight.   Model PSB-335 made for 3.5"" column diameter.
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Model HS2000 Hydrosnubber for Branson 900AE/AES or 2000AE/AES Ultrasonic Welders.

$595.00
Patsonics Hydrosnubbers are used to decelerate the ultrasonic actuator descent at the point of horn to part contact,  resulting in controlled velocity during the ultrasonic operation.  The benefit of using controlled part contact has been proven for many ultrasonic applications.  The ability to precisely control the actuator descent during ultrasonic welding, staking, swaging or insertion applications has resulted in improved appearance, consistent results and better performance.  Slowed control of the actuator descent results in a "soft touch" that is required for many applications.   The Patsonics Hydrosnubbers can also be used to increase the actuator down speed prior to contacting the part,  which results in an improved cycle rate. Instructions are provided for mounting the HS2000 Hydrosnubber to the Branson actuator.  The HS2000 Hydrosnubber is designed to work with the Branson 900 or 2000 series AE/AES ultrasonic welders.  
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Model HSIW+ Hydrosnubber for Branson 900 or 2000 Series IW+ Welders.

$695.00
Patsonics Hydrosnubbers are used to decelerate the ultrasonic actuator descent at the point of horn to part contact,  resulting in controlled velocity during the ultrasonic operation.  The benefit of using controlled part contact has been proven for many ultrasonic applications.  The ability to precisely control the actuator descent during ultrasonic welding, staking, swaging or insertion applications has resulted in improved appearance, consistent results and better performance.  Slowed control of the actuator descent results in a "soft touch" that is required for many applications.   The Patsonics Hydrosnubbers can also be used to increase the actuator down speed prior to contacting the part,  which results in an improved cycle rate.  No drilling or tapping is required to install the HSIW+ Hydrosnubber on the Branson 900 or 2000 series integrated welders.  The HSIW+ Hydrosnubber is designed to work with the Branson IW+ ultrasonic welders designed to weld to a distance.
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Safety Sound Enclosure (Note: Patsonics slim line table not included)

$6,750.00

The Safety Sound Enclosure SSE System protects operators from potentially harmful noise generated by the application by reducing sound energy by more than 25 decibels. The polycarbonate front door automatically moves up and down providing front entry access for loading and unloading of parts.


​Features of the PATSONICS Safety Sound Enclosure include:  


  • ​Attractive and rigid construction using aluminum extrusions and framed sound reduction panels 
  •  Drilled & tapped table top for mounting fixtures or welder mounting hub
  • ​ Direct compatibility with Branson Welders and with other welder brands
  • ​Large Polycarbonate windows for operator visibility
  • ​​Front panel hinges open for removal and access to welder or service
  • ​Includes PATSONICS Palm-1 start and emergency stop button interface
  • ​Integrates with PATSONICS Film Winders to prevent part scuffing

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Model HSIW Hydrosnubber for Branson 900 or 2000 Series IW Welders.

$595.00
Patsonics Hydrosnubbers are used to decelerate the ultrasonic actuator descent at the point of horn to part contact,  resulting in controlled velocity during the ultrasonic operation.  The benefit of using controlled part contact has been proven for many ultrasonic applications.  The ability to precisely control the actuator descent during ultrasonic welding, staking, swaging or insertion applications has resulted in improved appearance, consistent results and better performance.  Slowed control of the actuator descent results in a "soft touch" that is required for many applications.   The Patsonics Hydrosnubbers can also be used to increase the actuator down speed prior to contacting the part,  which results in an improved cycle rate.  No drilling or tapping is required to install the HSIW Hydrosnubber on the Branson 900 or 2000 series integrated welders.
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PALM-1, REMOTE PALM BUTTON SET FOR BRANSON ULTRASONIC WELDERS

$475.00
PATSONICS ERGO FRIENDLY CYCLE START BUTTON SETS are used to initiate the start of your Branson 900 & 2000 series ultrasonic welding equipment and allow the removal of the welder from an automation line to activate the welder independent of automation system controls. This can be extremely useful when debugging an application problem or servicing a welder.  The PALM-1 button set includes light touch mechanical switches and is pre-wired for direct plug in to Branson ultrasonic welder.
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Other Ultrasonic Welding Accessories

7" x 9" Ultrasonic Welder Fixture Baseplate
$150.00
$150.00
10 x 12 Ultrasonic Welder Fixture Baseplate
$175.00
$175.00
10" x 12" Ultrasonic Welder Fixture Baseplate
$175.00
$175.00
SPECIALISTS IN ULTRASONIC HORNS, FIXTURES & ACCESSORIES
8445 Castlewood Drive., Suite B
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ndianapolis, IN 46250     
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